College of central florida preventative maintenance program 042020 2. Key concept or principle defined and explained 35 min. The project objective is to enhance the maintenance operations and planning of timebased preventive maintenance by applying data science techniques and machine learning algorithms for predicting more accurate maintenance requirements. Every part of the facility shall be inspected according to the following schedules. Maintenance is work preformed on a routine basis to protect users of a building and to assure a long life for the building. Basic introduction to maintenance three types of maintenance why do it. Every time a person takes his car in to have the oil changed or the tires rotated, he is performing preventive maintenance. Maintenance means the preservation of the entire highway including surfaces, shoulders, roadsides, structures, and trafficcontrol devices necessary for the safe and efficient use of the highway. The primary goal of preventive maintenance is to prevent the failure of equipment before it. Since pms are triggered after a certain amount of time or use, its difficult if not near impossible to track that data manually, especially if youre dealing with many pieces of critical equipment. Examples of stream ing data include telematic, measurement, and weather infor mation this format is currently gaining the most traction as the need for quick.
You also can use preventive maintenance to complete the following tasks. Preventive maintenance pm is a planned strategy of costeffective treatments to an existing roadway system and its appurtenances that preserves the system, retards future deterioration, and maintains or improves the functional condition of the system without significantly increasing the structural capacity. The frequencydomain format eliminates the manual effort required to isolate the com. Pdf predictive maintenance pdm is a concept, which is applied to optimize asset. Adot has numerous copies of this document that can be provided to your agency upon request.
Gearbox maintenance tips introduction gearboxes are essential devices found everywhere in industrial manufacturing facilities, providing even distribution of power and torque wherever needed to fuel manufacturing productivity and profits. Predictive and preventive maintenance ced engineering. Preventive maintenance is the concept wherein, operators produced goods using machines and the. The mission of femp is to facilitate the federal governments implementation of sound, cost. Daley introduction most people are familiar with some forms of predictive and preventive maintenance. Introduction to fire safety t his section provides general information regarding precautions that can be taken to prevent fire hazards in your manufacturing facility. Switch off the computer verify that the computer closes down correctly. What is preventative maintenancepreventive maintenance.
Time and conditionbased maintenance 299 introduction to oncondition maintenance 302 friction between maintenance and production 304 what if we were starting from scratch. Navy pioneered preventive maintenance as a means to increase the reliability of their vessels. The purpose of the umoja preventive maintenance process course is to illustrate the steps required for the preventive maintenance planner sd16 in the umoja processes, such as creating and updating task lists, creating maintenance items, creating and updating maintenance plans, scheduling plans and processing preventive maintenance service orders. Records will be maintained on all equipment to include, but not necessarily limited to, preventive maintenance schedules, testing results, repair documents, replacement. The pdf files for these documents may be downloaded from the.
It is a daily maintenance cleaning, inspection, oiling and retightening, design to retain the healthy condition of equipment and prevent failure through the prevention of deterioration, periodic inspection or. The first chapter is an introduction and an overview. Introduction a pneumatic control system is more sophisticated and complex than many electrical control systems. Periodic maintenance is timebased, which involves periodically inspecting, servicing, and cleaning equipment and replacing parts to prevent problems.
Central processing unit, monitor, keyboard, mouse, speakers, etc. Success of the preventivepredictive maintenance program is dependent upon. If preventive maintenance services are not being done according to the guidelines of the manufacturer, supplier, or builder, a transit agency may jeopardize any claim to a warranty. Sam chapter 62083 section 7b pneumatic controls preventive maintenance and troubleshooting johnson controls, inc. Preventive maintenance introduction to preventive maintenance the preventive maintenance pm screens in facilityfocus allow the maintenance manager to monitor and schedule tasks aimed at preventive maintenance of installed systems and equipment. Preventive maintenance periodically checks an equipment to ensure that the equipment is operating properly and to avoid unscheduled breakdown of the machine, which causes downtime in business operation. A wisely implemented preventative maintenance program. This chapter discussed the concepts of preventive maintenance and the troubleshooting process. Preventive and predictive maintenance 700zb00102 42 preventivepredictive maintenance the guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. This way, you can plan maintenance in advance, better manage inventory. Chapter 1 introduction the next level in predictive maintenance. Regular preventive maintenance reduces hardware and software problems. Preventive maintenance pm is a planned strategy of costeffective treatments to an existing roadway system and its appurtenances that preserves the system, retards future deterioration, and maintains or improves the functional condition of the system without.
Preventive maintenance principles mit opencourseware. The troubleshooting process is a guideline to help you solve computer problems in an efficient manner. Its goal is a minimum of unexpected repairs for buildings, grounds and equipment. Preventive and predictive maintenance 700zb00102 42 preventive predictive maintenance the guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration.
Preventive maintenance optimization in healthcare domain. Camt training has seven courses designed as an introduction for new maintenance professionals or as a refresher for the more experience maintenance technician. Following items require monthly pmcs repair immediately or complete work order for future repairs. At that time, most maintenance involved replacing components based on the number of hours flown.
Build preventive maintenance scheduler assess potential losses find frequency of failure determine optimal maintenance policy assist in data formation and collection fortran program quang nguyen sample plant. In the late 1960s, with the introduction of the boeing 747, the airline industry needed to reevaluate its maintenance philosophy. Optimizing operation, maintenance, and rehabilitation of. Chapter 5 looks at the different types of maintenance. Preventive maintenance for small public water systems using. Before beginning any repair, back up the data on a computer. Preventive maintenance consists of validating that all. Then well look at all the major parts of your house. Preventive maintenance fhwamodot partnering agreements. Evaluation report preventive maintenance for university. Preventive and predictive maintenance life cycle engineering. M6 property maint pg national apartment association. Preventive maintenance facilityfocus primarymap users guide 61 chapter 6.
The first section gives you a place to record the important names and phone numbers of departments, companies and home maintenance professionals that you need to keep on hand for maintenance and emergencies. However the concept of preventive maintenance was taken from usa. Despite how ubiquitous gearboxes may be, its easy to overlook their repair needs. An introduction to water supply systems operation and. Nov 29, 2014 preventive maintenance is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures. Department of energys federal energy management program femp. Planning preventive maintenance without the help of cmms software can be a huge challenge. Failure prediction is a major topic in predictive maintenance in many industries. Project overview build preventive maintenance scheduler assess potential losses find frequency of failure determine optimal maintenance policy assist in data formation and collection fortran program quang nguyen sample plant.
Predictive maintenance for dummies, ibm limited edition hubspot. Preventive maintenance is the concept wherein, operators produced goods using machines and the maintenance group was dedicated with work of. Predictive maintenance lets you estimate when machine failure will occur. In addition, some of the most common rules regarding fire exits and provision of portable fire extinguishers are explained. Evaluation report preventive maintenance for university of. Preventive maintenance pm inspections and services should follow the minimum required by the manufacturer, supplier, or builder. Preventive maintenance introduction preventive maintenance elements, plant characteristics in need of a pm program, and a principle for selecting items for pm important steps for establishing a pm program pm measures mean preventive maintenance time mpmt median preventive maintenance time mdpmt maximum preventive maintenance time. Study guide introduction to total productive maintenance april 2006 19 tpm100sg00100. Obtain list of authorized maintenance facilities from vehicle vendors. Sample preventive maintenance schedule 28 activities activities skill checks skill checks. Introduction na 5 mins a cams role and responsibilities using maintenance issues, participants will practice asking questions needed to complete service request.
Incidents during operation contact the local field sales office. Alarm systems the following checklist covers automated smoke and burglar alarm systems throughout the buildings. Pdf preventive maintenance optimization in healthcare. Well maintained properties will also assist in the recruitment and retention of. The lack of proper maintenance has resulted in deteriorated sewers with subsequent basement backups, overflows, caveins, hydraulic overloads at treatment plants, and other safety, health. A preventive maintenance schedule is a scheduled maintenance or service check of an equipment. Pdf challenges and reliability of predictive maintenance.
Department of housing and urban development 451 7th street s. Awareness of specific challenges to implementing preventive maintenance. Knowing well ahead of time when an asset will fail avoids unplanned. Preventive maintenance preventive maintenance consists in carrying out, at predetermined intervals or according to prescribed criteria, checks intended to reduce the probability of a. Preventive maintenance is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures. The primary goal of preventive maintenance is to prevent the failure of equipment before it actually occurs. Preventative maintenance log of maintenance operations, including contact wear, operating hours, and load profiles maintenance indicators micrologic a and e trip units have indicators for, among others, the number of operating cycles, contact wear and opera ting times operating hours counter of. College of central florida preventative maintenance program 042020 pm042020 2 preventive maintenance the focus of college of central floridas maintenance program shall be on preventive maintenance. Summary this chapter discussed the concepts of preventive maintenance and the troubleshooting process.
Cleaning, lubricating, adjusting, and renewing parts that do not require major overhaul and repairs, plus detecting and reporting to the proper authority any abnormal conditions appearance, leaks, unusual noises, etc. Page 2 preventive maintenance program guide for small public water systems using groundwater we cannot over emphasize the importance of keeping records and documenting maintenance activities. Nippondenso was the first company to introduce plant wide preventive maintenance in 1960. Basic maintenance for computers before switching on the computer. Introduction to predictive maintenance with matlab 2 every day we rely on a wide range of machines, but every machine eventually breaks down unless its being maintained. An introduction to total productive maintenance tpm.
A few ways to help find root causes 315 the 5 whys 317 fishbone diagrams 320 fault tree diagrams 323. To properly maintain and service a pneumatic control, it is important for the service technician to be familiar. The main goal behind pm is for the equipment to make it from one planned service to the next planned service without any failures caused by fatigue, neglect, or normal wear preventable items. Create permanent files and records on ppm work performed including costs. Predictive maintenance position paper deloitte analytics institute. Preventive, predictive and corrective maintenance presented by. Records will be maintained on all equipment to include, but not necessarily limited to, preventive maintenance.
Actions performed on a detect, preclude, or mitigate degradation of a component or system with the aim of controlling degradation to an acceptable level. Preventive maintenance pm is a routine for periodically inspecting with the goal of noticing small problems and fixing them before major ones develop. An introduction to water supply systems operation and maintenance. Optimize inspection methods and introduce advanced inspection methods. Consistent forms and checklists help to ensure that you inspect and evaluate the same points each time. Predictive maintenance on the machining process and. Preventive maintenance for small public water systems.
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